From Scan to Finished Replacement Part

FARO offers solutions to efficiently 3D capture and reverse engineer parts, components or machines that are outdated or broken. Constructed 3D models serve as the basis for replacement parts production or replacement part 3D-printing.

Digitize any as-built condition

FARO’s 3D scanning solutions enable the capture of any geometry of used parts, components or machines wherever they are geographically. You can independently capture the as-built or as-is status of parts and systems at your site in order to develop replacement parts or secure operation before they wear down over time or get damaged.

Model the replacement part

Use the accurate and complete 3D scan data as a starting point to re-engineer technical components or mechanical structures which allows you to build better, stronger and lighter replacements. Software solutions provided by FARO allow you to efficiently process the captured point cloud data and get the final CAD-design created.

3D print prototypes or production

Series production or 3D printing

Use the ready 3D design model of your scanned part or component and get it to the finished line. Manufacture parts in serial production with conventional methods or utilize professional 3D printing to reproduce individual parts.

+ Capture the Shape

Digitize any as-built condition

FARO’s 3D scanning solutions enable the capture of any geometry of used parts, components or machines wherever they are geographically. You can independently capture the as-built or as-is status of parts and systems at your site in order to develop replacement parts or secure operation before they wear down over time or get damaged.

+ Process and Design

Model the replacement part

Use the accurate and complete 3D scan data as a starting point to re-engineer technical components or mechanical structures which allows you to build better, stronger and lighter replacements. Software solutions provided by FARO allow you to efficiently process the captured point cloud data and get the final CAD-design created.

+ Finished Spare Parts
3D print prototypes or production

Series production or 3D printing

Use the ready 3D design model of your scanned part or component and get it to the finished line. Manufacture parts in serial production with conventional methods or utilize professional 3D printing to reproduce individual parts.

Solutions for your specific needs

FARO® Design ScanArm® 2.5C

Full color 3D scanning and hard probing
Up to 75μm system accuracy
Up to 3D Scanning at 600,000 points per second

The FARO Design ScanArm is a portable color 3D scanning solution tailored for 3D modeling, reverse engineering, and CAD-based design applications across the product lifecycle management (PLM) process

  • High resolution data with a volumetric accuracy of up to 75μm and noise-free scan data
  • Full Color Capture: FARO Prizm Laser Line Probe provides full color values to the point cloud
  • Ultimate portability: Optional dual hot, swappable batteries
  • Hard Probing Capabilities: Utilize high-precision probing of basic geometry

download_pdf

FARO Design ScanArm

FARO Freestyle3D Objects

≤ 0.5mm system precision
Up to 88,000 points/s, point cloud density increases with time

Medium volume high accuracy color handheld laser scanner for real world capture, reverse engineering, scan to print and digital archive applications.

  • Medium measurement range: 0.3.m-0.8m allows the fast capturing of components and products
  • Real-time point cloud visualization supports the intuitive data acquisition
  • Optimized for restricted area measurement without the need for artificial targets
  • Scan in full color with natural lighting or internal led flash

download_pdf

FARO Freestyle3D Objects

FARO Laser Scanner

Up to 1mm system precision at 10m
Up to 900K pts/sec point capture rate
Up to 165 megapixel color resolution

Compact, lightweight and intuitive, the Focus Laser Scanner is the latest advancement in 3D scanning with innovations such as IP54 Rating, increased scanning accuracy, an internal accessory bay and a built-in compensation on-site routine.

  • Scan in challenging environments with protection from dust, debris and water splashes
  • HDR camera captures detailed images, providing balanced color even in bright conditions
  • On-site compensation functionality allows users to verify and optimize accuracy on-site
  • Manage the scanner control with ease through its large and luminous touch-screen

download_pdf

FARO FocusS Laser Scanner
+ Design ScanArm

FARO® Design ScanArm® 2.5C

Full color 3D scanning and hard probing
Up to 75μm system accuracy
Up to 3D Scanning at 600,000 points per second

The FARO Design ScanArm is a portable color 3D scanning solution tailored for 3D modeling, reverse engineering, and CAD-based design applications across the product lifecycle management (PLM) process

  • High resolution data with a volumetric accuracy of up to 75μm and noise-free scan data
  • Full Color Capture: FARO Prizm Laser Line Probe provides full color values to the point cloud
  • Ultimate portability: Optional dual hot, swappable batteries
  • Hard Probing Capabilities: Utilize high-precision probing of basic geometry

download_pdf

FARO Design ScanArm
+ Freestyle3D Objects

FARO Freestyle3D Objects

≤ 0.5mm system precision
Up to 88,000 points/s, point cloud density increases with time

Medium volume high accuracy color handheld laser scanner for real world capture, reverse engineering, scan to print and digital archive applications.

  • Medium measurement range: 0.3.m-0.8m allows the fast capturing of components and products
  • Real-time point cloud visualization supports the intuitive data acquisition
  • Optimized for restricted area measurement without the need for artificial targets
  • Scan in full color with natural lighting or internal led flash

download_pdf

FARO Freestyle3D Objects
+ Focus Laser Scanner

FARO Laser Scanner

Up to 1mm system precision at 10m
Up to 900K pts/sec point capture rate
Up to 165 megapixel color resolution

Compact, lightweight and intuitive, the Focus Laser Scanner is the latest advancement in 3D scanning with innovations such as IP54 Rating, increased scanning accuracy, an internal accessory bay and a built-in compensation on-site routine.

  • Scan in challenging environments with protection from dust, debris and water splashes
  • HDR camera captures detailed images, providing balanced color even in bright conditions
  • On-site compensation functionality allows users to verify and optimize accuracy on-site
  • Manage the scanner control with ease through its large and luminous touch-screen

download_pdf

FARO FocusS Laser Scanner

Geomagic Software

Geomagic Wrap provides an effective scan-to-mesh solution. Design X creates a model that can be transferred to most popular CAD systems. Geomagic for SOLIDWORKS enables direct scanning into SOLIDWORKS where automated wizards easily create accurate feature-based solid parts (not capable of texture capture)

  • Seamlessly add 3D scanning into your design process so you can do more and work faster
  • Build components that integrate perfectly with existing products
  • xDirect 3D print – museum visitors experience history without touching the artifact itself
  • Capture the design intent of complex geometry that cannot be measured any other way

FARO SCENE Software

SCENE

Align scans and prepare final point cloud to export or for presentations

FARO SCENE software is specifically designed for Focus Laser Scanners and Freestyle Scanners. SCENE processes and manages scan data efficiently and easily by using real time, on-site registration, automatic object recognition, scan registration and positioning.

  • Point cloud processing and alignment
  • Export point cloud for further design tasks in your CAD environment
  • HDR mapping function preserves realistic image details and true color appearances
  • Real time, on-site registration for FocusS scan data accelerates reality capture
  • Powerful Virtual Reality View enables management of 3D scan data in immersive detail
download_pdf
+ Geomagic Solutions

Geomagic Software

Geomagic Wrap provides an effective scan-to-mesh solution. Design X creates a model that can be transferred to most popular CAD systems. Geomagic for SOLIDWORKS enables direct scanning into SOLIDWORKS where automated wizards easily create accurate feature-based solid parts (not capable of texture capture)

  • Seamlessly add 3D scanning into your design process so you can do more and work faster
  • Build components that integrate perfectly with existing products
  • xDirect 3D print – museum visitors experience history without touching the artifact itself
  • Capture the design intent of complex geometry that cannot be measured any other way

+ SCENE
FARO SCENE Software

SCENE

Align scans and prepare final point cloud to export or for presentations

FARO SCENE software is specifically designed for Focus Laser Scanners and Freestyle Scanners. SCENE processes and manages scan data efficiently and easily by using real time, on-site registration, automatic object recognition, scan registration and positioning.

  • Point cloud processing and alignment
  • Export point cloud for further design tasks in your CAD environment
  • HDR mapping function preserves realistic image details and true color appearances
  • Real time, on-site registration for FocusS scan data accelerates reality capture
  • Powerful Virtual Reality View enables management of 3D scan data in immersive detail
download_pdf